Nitin stamping Dies enkawl dan tur step te chu engte nge ni?
Metal stamping leh drawing dies te hi mass production tha tak neihna atana hmanraw pawimawh tak a ni. An dinhmun hian product precision, production efficiency, leh costs te a nghawng nghal vek a ni. He article hian nitin dies enkawl dan tur standardize a tum a ni. Science lama tihfai, lubrication, inspection leh repair hmang hian die dam chhung i ti rei thei a, failure rates i tihtlem thei a, stable production i ti thei bawk.
1. Inbuatsaihna bulpui: Hmanraw leh hmanrua List
A. Thianghlimna hmanrua: Copper brush (scratch venna atan), high-pressure air gun (debris paih nan), special neutral detergent, dust-free cloth
B. Lubricating hmanrua: Manual grease gun (grease injection atan), fine-nozzle oiler (oil dripping atan), lubricating oil dispenser (metered lubrication atan)
C. Thil tehna hmanrua: 0.01mm precision caliper, feeler gauge (gap tehna atan), magnetic gauge base (parallelism tehna atan)
Consumables: Extreme-pressure lithium-based grease (heavy-duty components tan), precision lubricant (guide pin leh bushings tan), anti-rust oil (hun rei lote chhunga dahna tur), spare wear parts (punches, springs, etc.) te.
2. Personnel thiamna nei tur
A. Die structure (eg, die drawing-a blank holder leh die radii, leh stamping die-a convex-concave clearances) hriat chian a ngai. B. Safe operating procedures master (eg, machine power off hnua hnathawh hunah cut-resistant gloves ha rawh).
3. Nitin enkawl dan tur pawimawh ber
Pre-Hnathawh enfiahna (machine tin startup hma) .
A. Visual Inspection: Mold chung lamah oil stain, iron filings, leh positioning pin leh screw loose te enfiah thin ang che.
B. Key Component hnathawh dan: 1.1.
C. Drawing Die: Blank holder chu test-operate la, jamming awm lovin a lifting leh lowering a awlsam em tih enfiah rawh (workpiece wrinkling a awm loh nan).
D. Stamping Die: Stripper plate spring tension enfiah la, press a nih hnuah a awmna hmasa berah a kir leh nghal vat em tih enfiah rawh (material jamming a awm loh nan).
E. Safety Devices: Protective plate leh photoelectric sensor te chu a tibuai lo em tih enfiah rawh.
4. Operation laia endik (darkar 2 danah tih tur a ni) .
A. Workpiece Quality enfiah: Drawing part-a crack hmuh emaw, stamping part-a burr tam lutuk hmuh emaw a nih chuan machine chu titawp nghal la, cutting edge emaw clearance emaw enfiah rawh.
B. Monitor Die Sound: Thawm pangngai lo chuan guide pin emaw, components loose emaw-ah oil a awm lohzia a tilang thei a, ngaihven vat a ngai bawk.
5. Darkar- hnuah Maintenance (production run tin tawp lamah) .
A. Uluk taka tihfai: 1.1.
B. High-pressure air gun hmangin die grooves leh scrap channel atanga iron chip te chu paih chhuak rawh (workpiece-a accumulation leh scratch awm loh nan).
C. Cutting edge leh guide pin chunglam chu detergent hmangin phihfai la, stamping oil awmsa chu paih chhuak rawh (corrosion a awm loh nan).
D. Precision Lubrication: Guide pin leh sleeve: Precision lubricant 3-5 drops hnawih la, kut hmangin slide la, coverage inang tlang a awm theih nan. Slider leh blank holder track: Workpiece a bawlhhlawh lutuk loh nan grease layer te tak te hnawih thin ang che.
6. Status Record: "Mold Maintenance Form" tih kha fill up la, "Normal" leh "Needs Edge Refining" tih ang chi status te tarlanna.
7. Deep Maintenance neih reng (Kar tin/Stroke 5,000 danah) .
A. Clearance Check: Feeler gauge hmangin punch leh die chhehvel clearance enfiah rawh. Deviation 0.02mm aia tam a nih chuan siamthat a ngai (eg, shims dah belh emaw paih emaw).
B. Consumable Parts thlak danglam dan:
C. Spring: Free length 10% aia a tlahniam emaw, crack a lo awm emaw chuan thlak nghal tur a ni (a chhe lo tur leh die jamming a awm loh nan). D. Punch: Cutting-edge wear 0.1mm aia tam a nih chuan regrind leh rawh. Vawi thum aia tam regrind loh tur (over-dimensioning loh nan).
E. Rust Prevention: No-continuous production lai hian die chunglam chu anti-rust oil hmangin spray la, a cutting edge chu anti-rust paper hmangin khuh rawh.
8. Harsatna tlangpui chinfel dan
A. Guide pin ri: Oil tlakchham emaw, thir filing emaw. Tifai la, relubricate leh rawh. Guide sleeve chu a chhe tawh em tih enfiah rawh.
B. Drawn part-a wrinkling: Blank holder-a pressure inang lo. Die chhehvel clearance mumal taka awm theih nan blank holder screw te chu siamrem rawh.
C. Die edge cracking: Material hardness a sang lutuk emaw clearance a tlem lutuk emaw. Die chu thlak leh la, clearance chu recalibrate leh rawh.
9. Record vawn leh Archive
A. Maintenance tin date, content leh part number te record turin "Die History Sheet" siam rawh.
B. Archiving Period: Die lifecycle thlirletna tur leh maintenance plan siam that nan kum thum tal retain tur a ni.
Note: He manual hi cold stamping leh drawing dies (material thickness 0.3-3mm) atan hman theih a ni. Operating condition bik (high-temperature alloy stamping ang chi) atan chuan plan hran, inhlan tak a ngai a ni.
Davinci Machine hian machine a siam mai bakah, inchhung bungrua tenau leh chaw siamna hmanrua te tan stamping Dies, injection mold, leh die{0}}casting mould siam leh siam chhuah theihna turin mold design leh production department kan din bawk. One-stop service pek kan tum tlat a ni. Mould mamawh emaw zawhna emaw i neih chuan min rawn zawt thei ang.
Whatsapp/Wechat/Phone :+8618029293151 hmanga tih theih a ni.
Email:sales1@vincienegy.com ah hian thawn theih a ni.
Jenny Yao chuan a rawn ti a
