Foshan Davinci Technology Co., Ltd. hi China rama aluminium burner production line siamtu leh supplier rintlak ber pawl a ni a, customized service pawh a support bawk. Khawngaihin kan factory atang hian hetah hian aluminum burner production line man tlawm tak tak wholesale in stock theih a ni. Price consultation duh tan min rawn biak theih reng e.
Aluminium Burner siamchhuahna Line
Burner Air Leakage, Low Yield, emaw Labour Costs sang tak nen i buai em?
Nangmah chauh i ni lo. Gas burner siamtu tam tak pawhin hetiang harsatna hi an tawk a ni:
Burner body leh flame cover inkarah boruak a leak a, hei hian himna atana hlauhawm leh customer complaint a thlen thin.
Casting flashes, sealing surface inang lo, emaw drilling dik lo avanga rejection rate sang.
Labor-intensive deburring leh assembly process hmanga sum senso tisangtu leh production tikhawtlai thei.
A bulpui ber chu a thil siam ni lovin, a siam chhuah dan ngei a ni fo thin. Precision equipment leh workflow duan tha tak tak awm lo se chuan aluminum casting tha tak tak pawh hian burner dik lo a thlen thei a ni.
Hetah hian Davinci Technology a lo lut a, turnkey aluminum burner production line kimchang tak kan pe a, chu chuan heng pain points te hi stage tin-die casting atanga final assembly thlengin a address a ni.
Kan Solution: 5-Step Production Line, a dik leh a hman tangkai theihna tura siam
Machine pakhat zel chauh kan hralh lo. Kan deliver anthil siam chhuah dan inzawmkhawm (integrated production system) a niproven process te nen, on-site commissioning, leh dam chhunga technical support te nen.
Step 1: Precision Die Casting – A tir atang khan Blanks te chu tifai thin ang che
Thil hmanrua: High-performance die-casting machine + custom mold
Manual handling tihtlem nan automatic robotic scooping leh workpiece removal kan pe bawk.
Kum khata i volume target a zirin cavity mold pahnih-cavity pali-a thlang rawh.
Kan mold te hi nunna sang tak leh precision sang tak nei tura siam a ni a, casting defects porosity leh cold shuts te pawh a ti tlem thei hle.
Result: Burner blanks awm reng, flash tlem zawk leh dimensional accuracy tha zawk.
Step 2: Efficient Deburring – Casting Flash te chu Parts Tichhe lovin paih chhuak rawh
Thil hman tur: Sand tumbling machine (vibratory finishing) hmanga siam a ni.
Steel media hmangin aluminium burner body leh fan shaft atanga flash leh burr te chu zawi zawiin mahse uluk takin a paih chhuak thin.
Batch processing hian manual deburring labour 90% a humhim thei a ni.
Part geometry thlak danglam lovin surface finish smooth, uniform tak a ti thei.
Result: Ready-for-machining parts, a sir hrual emaw, a sir inang lo emaw nei lo.
Step 3: CNC Precision Machining – Sealing Surface tha famkim siamna kawngkhar
Thil hmanraw: CNC hmai lam machine (CNC lathe) .
Hei hi gas leakage venna atana thil pawimawh ber a ni.
Machine hian burner chunglam chu chiang takin a hmachhawn a, chu chuan sealing surface flat, smooth leh grooved a siam a ni.
Hei hian flame cover chu flush leh airtight-a thut tir a ni a, gas leak, yellow flame, emaw backfire thlen thei gap te chu a awm lo.
Result: Burner head tha tak, machine hmanga siam a ni a, combustion efficiency leh safety a tichiang a ni.
Step 4: Drilling leh Tapping – Accessories atana Hole dik tak siam
Thil hmanrua: Drill leh tapping machine bik
Hole dik tak a drill a, damper, ignition pin leh component dangte tan thread a cut bawk.
Batch size hrang hrang tan manual emaw multi{0}}spindle version-ah a awm.
Result: Hole position mumal tak leh thread fai tak tak te chu trouble-free assembly atan.
Step 5: Automated Assembly – A inmil leh rang
Thil hman tur: Air rod dahna machine
A pre-processed air rod chu burner body chhungah automatic in a press emaw screw emaw a ni.
Insertion depth leh force dik tak neih theih nan pressure leh displacement monitoring a nei bawk.
Result: A rintlak, repeatable assembly leh operator intervention tlem ber.
Engvangin nge I Aluminium Burner Production Line atan Davinci hi i thlan?
1. Mold leh Equipment thlan dan tur ruahmanna siam
I target annual output kan zirchiang a, die-casting machine, cavity number, leh auxiliary equipment-te combination man tlawm ber tur kan rawt a, chutiang chuan i overpay emaw underperform emaw loh nan.
2. Factory Layout leh On-Site Commissioning a thlawna pek theih a ni
Kan engineer-te chuan:
I factory floor tihchangtlun nan scientific equipment layout drawing pe rawh.
Installation, debugging leh trial production atan i site-ah kal rawh.
I operator leh maintenance staff te zirtir rawh.
3. Nun chhung zawnga Technical Support
Machine tin hian hetiang hian a rawn keng tel vek a:
Video call emaw messaging emaw hmanga remote atanga harsatna awm thei.
Spare parts supply te chu a rang thei ang bera thawn theih a ni.
Production issue eng pawh atan kan technical team te dam chhung zawnga kan inbiak theih.
4. Machine chauh ni lovin Proven Process
Pressure, temperature, speed, leh tooling atana parameters telin-manufacturing process kimchang, market-validated i hmu a, chuvangin trial and error awm lovin production i tan nghal thei a ni.
Hlawhtlinna Thu: ṬanpuiBangladesh mi Customer pakhat a niSmooth Production neih theihna tur
Kum 2024 khan Bangladesh-a gas burner siamtu pakhat chuan harsatna engemaw zat neiin min rawn pan a:
Rejection rate sang (12% aia tam) a nih avanginsealing surface inang lo tak takteleh test neih laiin boruak a leak bawk.
Manual deburring leh assembly process zawi zawiin an output tihtlem.
Mold a chhiat fo avangin beisei loh taka downtime a awm thin.
Kan thilpekte chu:
Aluminium burner siamna line kimchang tak, die-casting machine, sand tumbling machine, CNC hmalam machine, drilling machine, leh air rod installer te pawh a tel.
Kum khata burner 200,000 an target ang zela siam, two-cavity mold.
On-site installation leh an mi 6 awmna team tan kar 2 chhung training neih a ni.
Thla 3 chhung operation hnua result:
Rejection rate chu 12% aṭangin 3.5%-ah a tlahniam.
Headcount dah belh lovin production output chu 70% zetin a pung a ni.
An downstream customer te hnen atangin zero air leakage complaint an awm.
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